High power laser welding machine process and solutions
High-power laser welding machine is an advanced welding technology that uses a high-energy-density laser beam to melt materials and achieve high-precision welding. It is suitable for welding metals and some non-metallic materials. This technology is widely used in the fields of automobile manufacturing, aerospace, electronics, medical equipment, etc. due to its high efficiency, high precision, and low thermal impact.
Laser welding process
Keyhole Welding
Deep penetration welding is suitable for thick plates and high strength welding requirements. The high-power laser beam is focused on the surface of the material, causing the material to melt and vaporize rapidly, forming a "pinhole effect" that makes the weld deep and narrow and ensures weld strength.
Heat Conduction Welding
Applicable to thin plate materials, the laser beam heats the material surface and achieves melting welding through heat conduction. The weld is smooth and beautiful, suitable for precision welding applications such as electronics and medical equipment.
Remote Welding
The laser beam focus can be quickly adjusted through a high-speed galvanometer or a robotic arm. It is suitable for large-scale, multi-point welding and improves production efficiency. It is often used in welding automobiles and electronic products.
Solution
auto industry
Body structure welding : Applicable to aluminum alloy and stainless steel body parts, providing lightweight and high-strength welding solutions.
Batteries and new energy vehicles : Welding of battery shells and copper-aluminum busbars to improve conductivity and welding quality.
Aerospace
High-strength alloy welding : Applicable to aerospace materials such as titanium alloy and high-temperature alloy to ensure weld strength and durability.
Aircraft parts repair : Laser welding can be used to repair turbine blades and fuselage structures, reducing maintenance costs.
Electronics and Semiconductors
Precision connector welding : suitable for welding of microelectronic components and mobile phone battery contacts, ensuring high conductivity and stability.
FPC flexible circuit board welding : low heat affected zone technology ensures that delicate components are not damaged.
Medical Devices
Welding of stainless steel and titanium alloy medical devices : such as heart stents and internal fixation implants, ensuring pollution-free and deformation-free welding.
Metal processing and precision manufacturing
Hardware and tool welding : suitable for welding high-strength tools, knives and metal parts to ensure high-strength joints.
Jewelry and watch industry : It can be used for fine welding of gold, platinum and titanium to ensure beauty and durability.
High-power laser welding machines provide high-quality welding solutions in modern industry with their advantages of precision control, high efficiency and no consumables, bringing revolutionary improvements to high-end manufacturing.